Fuel gauge and sender operation and diagnosis

Discussion in 'Sparky's corner' started by CJay, Feb 15, 2018.

  1. 12lives

    12lives Control the controllable, let the rest go

    Thanks!
     
  2. srb

    srb Well-Known Member

    Is there a way to repair the resistance?
    I took the sender out of the tank but in either position the resistance is infinitely large - measured on the sender itself.
    I tried to tap on it, but that didn't help. Or is it beyond repair and should I buy a new one?
     
  3. V8Adam

    V8Adam Well-Known Member

    I would get a new one. They are not very expensive from somewhere like Rockauto.
     
    srb likes this.
  4. colonel

    colonel Speedjunky

    I never was able to find a source for a sending unit for my 1967 LeSabre 340 cui, so a repair guide would be more than welcome :)
     
  5. 12lives

    12lives Control the controllable, let the rest go

    Most electric supply stores/electronic repair shops sell "contact cleaner". You could try cleaning the inside of the unit with that.
     
  6. CJay

    CJay Supercar owner Staff Member

    Senders are cheap enough to replace. If you csnt find one, you csn always send your out to get rebuilt.

    Or, you could buy a readily available "A" body sender and swap the resistor assy into your hard to find sender
     
  7. Bad Buick

    Bad Buick Foe Fiddy Five

    Lots of good info about what to do if you have a bad sender but.. and maybe I missed it.. what if the sender is fine and its the other end that's the problem? The fuel gauge?

    Is their a way to fix the fuel gauge?
     
  8. LARRY70GS

    LARRY70GS a.k.a. "THE WIZARD" Staff Member

    The fuel gauge is pretty reliable. Sometimes the pins in the back can break from rough handling, but they can be soldered. There are businesses that specialize in gauge and speedometer repair.
     
  9. CJay

    CJay Supercar owner Staff Member

    I have a thread on here about how to easily repair the pins on gauges
     
  10. LARRY70GS

    LARRY70GS a.k.a. "THE WIZARD" Staff Member

  11. derek244

    derek244 Gold Level Contributor

    I grounded my tan wire as suggested, went right to full as you stated it might. I will dig into the sender ground next. I just may have an operational gauge for the first time in 5 years soon. :)
     
  12. CJay

    CJay Supercar owner Staff Member

    If you ground the tan wire going back to the gauge, the gauge should go to empty.
     
  13. derek244

    derek244 Gold Level Contributor

    Well, it looks like I may not have an operational fuel gauge anytime soon then. Now I know why I always had bad marks in school regarding reading comprehension.
     
    Brett Slater likes this.
  14. Fred Hickey

    Fred Hickey Founders Club Member

    Well, 2nd time reviewing this thread. Last year it was the ground. This time it doesn’t appear I’ll be as lucky.
     
  15. Brett Slater

    Brett Slater Super Moderator Staff Member

    Probably the sending unit in the tank.

    CARS carries the one you need.

    EDIT: They don't. And their new website is terrible.

    Maybe someone else can chime in with a different source.
     
  16. FLGS400

    FLGS400 Gold Level Contributor

    I used the AMD one in the GS400. It fit good, but not as good as the original, when it came to the gas tank to trunk clearance. The gauge works good but shows empty when there is still about 1/8 tank left. Maybe that's not a bad thing, though...
     
  17. Brett Slater

    Brett Slater Super Moderator Staff Member

    I've found mine does the same with the CARS sending unit.

    I was close to "W' ("walk") and gassed up to (what I thought) wasn't going to be a full tank. Once I leveled out, I was past the "F".

    Things seem to get wonky down around an 1/8th of a tank on these cars or even near the Full mark.
     
  18. CJay

    CJay Supercar owner Staff Member

    I bet the rheostat reads more than 90 ohms in the full position
     
    Brett Slater likes this.
  19. Fred Hickey

    Fred Hickey Founders Club Member

    IMG_5267.jpeg Well it looks like I'm diving in. Do we have any updates on the best sending unit? View attachment 627981
     
  20. CJay

    CJay Supercar owner Staff Member

    That sender was always flaky in that car ever since I put the tank in it in 2012. It would work when it wanted to.
     

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