Alternator

Discussion in 'Street/strip 400/430/455' started by skylark7deuce, Oct 5, 2020.

  1. Schurkey

    Schurkey Silver Level contributor

    Color codes changed based on model year and vehicle. I've seen vehicles where the "white" wire was black with a white stripe. Ideally, you add two short jumper wires to the old, external voltage regulator connector, then adapt the wire harness to the new terminal orientation of the new alternator using the pigtail described above.

    Connecting the "F" or "2" terminal at the alternator directly to the alternator output defeats the remote voltage sensing engineered into the original wire harness. Remote voltage sensing tends to compensate for the sort of resistance that builds-up in a wire harness over time.

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  2. skylark7deuce

    skylark7deuce Well-Known Member

    Got the alternator on and hooked up. Sadly I over-tightened the lower bolt, stripping it out. It came out with about 3 threads of aluminum on the end off the bolt. Are there any solutions that does not involve removing the head?
     
  3. john.schaefer77

    john.schaefer77 Well-Known Member

    Helicoil? You should have the room to install one.
     
  4. LARRY70GS

    LARRY70GS a.k.a. "THE WIZARD" Staff Member

    I learned early on, that with aluminum heads, you cannot tighten the long bolt that is the pivot for the alternator, enough to cinch that pivot. The upper bolt on the alternator will be plenty to hold the proper tension adjustment on the belt. Try that. Put the long bolt in with some locktite and tighten the upper bolt.
     
    Last edited: Oct 12, 2020
  5. skylark7deuce

    skylark7deuce Well-Known Member

  6. LARRY70GS

    LARRY70GS a.k.a. "THE WIZARD" Staff Member

    Let us know how that works out for you.
     
  7. skylark7deuce

    skylark7deuce Well-Known Member

    Will do.

    Does anyone know what size bolts go on the bottom and the passenger side of the alternator bracket?
     
  8. LARRY70GS

    LARRY70GS a.k.a. "THE WIZARD" Staff Member

    I think they are 3/8-16, 1 1/2" or 2" at most.
     
  9. skylark7deuce

    skylark7deuce Well-Known Member

  10. skylark7deuce

    skylark7deuce Well-Known Member

    The one on the passenger side is smaller.
     
  11. LARRY70GS

    LARRY70GS a.k.a. "THE WIZARD" Staff Member


    Yeah, it's pretty short, maybe 1"
     
  12. skylark7deuce

    skylark7deuce Well-Known Member

    Alternator's in and charging. I tapped through about 3 threads and inserted an all-thread stud about 1 inch deep. On the front side is a nut and washer holding it all together.
     

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